Solutions · four mill types · 7 process routes

Solutions by mill type

Tops, worsted, woollen, knits — see how the workshops and routes divide on the overview map, then open a route and follow the QL machines station by station.

Tops Mill

Two workshops — top making and tops processing — and four product routes. QL’s main focus is tops processing: the backwashing line in top-dyed recombing, and the shrink-resist lustre line.

Tops Mill — process overview map

Machines on the map are clickable
Sell ecru tops Multi-colour/blended · high-grade dyed tops Fine-count clear finish · for piece-dyed greige Machine-washable Superwash Shrink-resist white tops re-dyed Shrink-resist white tops shipped directly Raw wool: sorting → scouring → carbonising Top-making section (dry) Carding → gilling ×3 → combing → finisher gilling Ecru wool tops (hollow balls · 10 kg per ball) Ecru tops shipped QL · full process route Top-dyed recombing Carrier loading → top dyeing → hydro-extraction → Wool Tops Backwashing Line → recombing section See the full route → QL covers this stage Natural-white recombing Backwashing line → preparatory gilling → recombing → finisher gilling QL · full process route Wool Tops Shrinkproofing Line WPF-MTFSSG Scale removal + resin coating = permanent anti-felting See the full route → Superwash white tops shipped Dyed tops / printed melange tops shipped Natural-white recombed tops shipped ◆ By product destination Choose one of four (can be combined)
QL route card (click to open) QL new machine New + pre-owned available Decision point Adjacent process (label only)

Worsted Mill

Top-dyed or piece-dyed — two routes, two finishing chains. QL supplies three workshops: the backwashing line in top-dyed recombing, yarn steaming in the weaving workshop, and wet and dry finishing.

Worsted Mill — process overview map

Machines on the map are clickable
Top-dyed route (colour-woven · high-end melange) Piece-dyed route (white-woven · solid shades · quick response) Colour-woven greige (yarn already dyed) White greige (for piece dyeing) Wool tops source: bought-in ∥ in-house QL · full process route Top-dyed recombing Carrier loading → top dyeing → hydro-extraction → Wool Tops Backwashing Line → recombing section (same process as the tops mill map · worsted mills often run this workshop in-house) See the full route → Ecru wool tops go straight to preparatory spinning Preparatory spinning: gilling → roving Spinning: ring spinning → winding → doubling → two-for-one twisting QL new machine Yarn steaming WPF-ZS WPF-ZS Weaving preparation + weaving: warping → drawing-in → loom QL · full process route Top-dyed route dyeing & finishing chain Inspection & mending → wet finishing → dry finishing See the full route → QL · full process route Piece-dyed route dyeing & finishing chain Inspection & mending → wet finishing → Kroy pre-treatment (optional) → piece dyeing → dry finishing See the full route → Finished worsted fabrics shipped Serge · gabardine · Valitin (tropical) · fancy suiting · Palace… ◆ Dyeing route Top-level business decision ◆ Greige fabric form (set by the dyeing route)
QL route card (click to open) QL new machine New + pre-owned available Decision point Adjacent process (label only)

Woollen Mill

Stock-dyed or piece-dyed — two routes. QL supplies yarn steaming in the weaving workshop, and wet and dry finishing — where woollen cloth is milled, raised, sheared and decatized.

Woollen Mill — process overview map

Machines on the map are clickable
Stock-dyed route (mainstream · fibre-level melange / marl) Piece-dyed route (white greige · solid colour, quick response) Coloured-yarn greige (fibre already dyed) White greige (for piece dyeing) Raw wool: sorting → scouring → carbonising (or bought-in scoured wool) Loose stock dyeing stage Dyeing → hydro-extraction → drying → opening Scoured wool straight to spinning Spinning workshop Willeying & oiling → woollen carding (colour blending · cleaning · sliver forming, three in one) → Woollen spinning (ring / mule · low draft) QL new machine Yarn steaming WPF-ZS WPF-ZS Weaving QL · full process route Stock-dyed route dyeing & finishing chain Burling & tubular seaming → wet finishing → dry finishing See the full route → QL · full process route Piece-dyed route dyeing & finishing chain Burling & tubular seaming → wet finishing (incl. piece dyeing) → dry finishing See the full route → Finished woollen fabrics shipped Overcoating · melton · navy cloth · uniform cloth Flannel · tweed · ladies' cloth… ◆ Dyeing route Top-level business decision ◆ Greige form (set by the dyeing route)
QL route card (click to open) QL new machine New + pre-owned available Decision point Adjacent process (label only)

Wool & Blend Knits

Two very different businesses: sweater mills (flat-knit garments) and knitted-fabric mills (circular-knit greige → finishing). QL’s main focus is the finishing of knitted fabric.

Wool & Blend Knits — process overview map

Machines on the map are clickable
Sweater mill (flat-knit garments · the mainstay of wool knitting in China) Knitted fabric mill (circular-knit greige · QL's main focus) Yarn source: bought-in wool / cashmere yarn (yarn dyeing is the norm: hank dyeing ∥ package dyeing — yarn comes from spinning mills; see the tops mill / worsted mill maps) Sweater mill route (no QL equipment · shown for context) Winding & waxing → flat knitting of panels → linking → washing & finishing → steam pressing & setting → garment inspection & packing QL · full process route Knitted fabric route dyeing & finishing chain Greige fabric inspection → wet finishing → dry finishing See the full route → Finished wool / cashmere sweaters shipped Knitted wool fabric shipped → downstream cut & sew into garments (external interface) ◆ Mill type Two mill types
QL route card (click to open) QL new machine New + pre-owned available Decision point Adjacent process (label only)

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Tell us what you run and what you make — we will match the stations and the machines.