Shrink-resist lustre line: descaling and resin coverage before dyeing

Ecru tops take this line before dyeing: chlorination descaling → resin coverage → multi-stage chemical finishing → through-flow drying, in one pass — the result is machine-washable Superwash top.

Shrink-resist lustre finishing line WPF-MTFSSG — full process route map

Machines on the map are clickable

Shipped directly

Dyed afterwards

★ WPF-MTFSSG Wool Tops Shrinkproofing Line (complete line · process sections expanded · one continuous line)

Mainstream · chlorination system

Optional extra · Basolan system · one line, two uses

Splicing WPF-NJ + creel
Ball unwinding · variable-frequency tension

Shrink-resist chemical system
Choose one of two

Chlorination unit
Controlled active chlorine etches the scale edges
→ reduces DFE, the root cause of felting

Basolan treatment station (optional extra)
Basolan system scale removal
This path bypasses the chlorination unit

Multi-bowl chemical after-treatment
Dechlorination → neutralising → rinsing → Hercosett resin → softening
Resin covers the scale gaps as a barrier · softener prevents sticking and restores handle

Through-flow drum drying
Tension-free suction drying · resin cured and anchored
Preserves the shrink-resist effect · retains bulk

Vacuum cooling & conditioning box (optional)
Conditioning · moisture regain · cooling
Can be added after the drum dryer

Delivery section
Ball winding ∥ ★Coiling WPF-PT

Ecru wool tops
(hollow balls · 10 kg per ball)

Destination after treatment

Ships as machine-washable white tops
(Superwash grade · plus a soft-lustre handle)

→ On to top-dyed recombing

On a phone the full map is small by nature — pinch to zoom in, or read the same decisions written out below.

QL new machine New + pre-owned available Pre-owned only Decision point Adjacent process (label only)

Where the route branches

The decision points on the map above, written out — each branch and where it leads.

Shrink-resist chemical system / Choose one of two

  • Mainstream · chlorination system → Chlorination unit / Controlled active chlorine etches the scale edges / → reduces DFE, the root cause of felting
  • Optional extra · Basolan system · one line, two uses → Basolan treatment station (optional extra) / Basolan system scale removal / This path bypasses the chlorination unit

Destination after treatment

  • Shipped directly → Ships as machine-washable white tops / (Superwash grade · plus a soft-lustre handle)
  • Dyed afterwards → → On to top-dyed recombing

QL machines on this route

All of these are QL-built new machines. Click one to open its machine page.

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